How it works
- A chain is wound in loose coils on a rod. Two servos do the work: one swings the rod about a pivot, and one, made to spin continuously, turns the rod to wind the chain. Both sit in an off-the-shelf pan-and-tilt bracket kit bolted to the front of the bar, the winding servo right next to the pivot so it barely moves, and an aluminum servo coupler clamps the rod straight onto it. The only printed part is the flare at the rod’s base, which winds the chain on.
- While it waits, the rod is tipped up a little, so the coils stay against its base.
- On cue, the swing servo snaps the rod straight down at full speed, in about a quarter second, and stops it dead. Near the bottom of the swing the coils fly off the end and land on the target together, about a third of a second after the cue.
- After a pause the rod swings back up to level. The chain’s last link is hooked through the flange of the flare at the base of the rod, so the chain never leaves the unit; it hangs from there down to the target. The winding servo spins the rod for about ten seconds and winds the chain back on. Each new coil forms on the flare and pushes the earlier ones along the rod, like rope on a capstan. Then the rod tips up to wait.
- The swing servo holds its own angles, so the swing needs no switches. The winding servo runs for a set time, a little longer than your chain needs. Nothing senses a jam yet; Variations has a cheap way to count turns.
- An ESP32 listens to the broadcast signal and drives both servos from two of its pins. It starts each swing early by the unit’s lead time, so the crash lands on the beat. It runs from the shared battery, and the stop button cuts the servos’ power itself.
- The model and the files are one version, where we started: light steel chain on an 8 mm stainless steel rod, about 30 cm above a snare. The chain, the target, the rod and the drop are yours to choose, below.
Why it swings all the way down
The first sketch only tipped the stick part way. The coils then slide off at a shallow angle and fly forward, and how far depends on how slick the stick is that day. Swinging all the way to straight down changes that. The coils leave near the bottom of the swing, moving mostly downward, so they land close to the same spot whether the rod is slick or grippy. The swing speed moves that spot: slower lands it farther forward.
Notes
- This is a first design, drawn but not yet built. Expect one round of fitting.
- The bracket kit is drawn simplified, and kits differ. Expect to drill a hole or two.
- The swing, landing and timing numbers come from a simple simulation of coils sliding on a swinging rod, not from a build. The test build settles them.
- Costs in the ingredients are rough estimates for budgeting, not checked prices.
- Firmware comes with the broadcast control system.